Aluminum Alloys
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Attributes
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Limitations
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Applications
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A356
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Very castable; good fluidity, not prone to shrinkage, segregation, cracking, or hot tears
Excellent weldability; good corrosion resistance
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Room tensile properties are average
Low elevated temperature and creep strength
Used extensively where part is not exposed to temperatures above 200°F
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Moderate strength
Engine components
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A357, D357
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Same as A356 with the exception of higher tensile properties.
The best of all 300 series aluminum alloys
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Elevated tensile properties not much better than A356
Contains 0.04 to 0.07% beryllium (environment concern)
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Structural aircraft components
High strength
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C355
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Castability is similar to A356 and A357
Good elevated properties to 300°F
The best aluminum foundry alloy for medium temperature applications
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Slightly lower room temperature properties than D357, but higher than A356
Slightly lower corrosion resistance than A356 or A357
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Fuel controls in jet engines
Fuel pumps
Gear box housings
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354
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Better elevated properties than C355 due to higher Cu and Si content
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Slightly more difficult to cast
More difficult to weld than C355, A356, or A357
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High temperature up to 300°F
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A201, B201
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The strongest room temperature alloy
Higher elevated temperature properties than 300 series and good up to 400°F
Used in the T7 (over-aged) condition to prevent stress corrosion cracking
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Difficult to cast, poor fluidity, prone to micro shrinkage, cracking, and hot tears
Difficult to weld
Poor stress corrosion if not over-aged
Hipping recommended if used for pressure applications
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Highest strength aluminum
High temperature
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203
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The best of the 200 series alloys for castability
Good elevated properties up to 500°F
Good creep resistance
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Difficult casting alloy
Lowest room temperature properties compared to 201, 206, and 224
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High temperature applications with moderate strength
Engine components
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A206
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Similar to A201 without the addition of silver
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Castability like 201
Lower room temperature properties than 201, but higher than A357
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224
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Good room temperature properties, but lower than 201 and 206
Has the highest elevated temperature tensile and creep resistance properties at 500°F
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The most difficult of the 200 series alloys to cast
Requires a long precipitation time
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Highest elevated temperature strength
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